The High Performance Automatic crosscut saw/ Double saw blader crosscut saw SD-265 is the optimal cutting saw with variable cutting speed and stroke, and precise fixed length.
Automatic crosscut saw/Double saw blader crosscut saw adopts the main shaft of the sub-mother saw, the high-end absolute value servo, the transmission system from Taiwan, the electrical parts imported from Japan, and other high-end configurations.
The optimization and cut-to-length cutting are combined into one piece of equipment, which can be applied to the production and processing of various linear wood and furniture.
Automatic crosscut saw SD-265 adopts the scheme of high-precision servo motor to control the feeding accuracy and sawing speed, which can arbitrarily control the feeding speed and sawing speed within the safe range,
The basic functions of automatic crosscut saw: 1 End to end, 2 Length preference, 3 Multi board combination optimization sawing, etc. under the condition of meeting the production demand, the measurement, calculation and sawing are carried out at the same time, while the measurement and calculation are carried out and the sawing is optimized, so as to improve the efficiency, improve the accuracy and reduce the site occupation. It greatly saves the waste of manual calculation and the wage expenditure of skilled workers. At the same time, workers load and unload materials at the part far away from the sawing module, which greatly ensures the safety of workers.
Through the application of the modular system function of the automatic crosscut saw controller, the ease of operation has been significantly improved, which has been recognized by the majority of customers.
In the integrated panel saw, your workers will be completely liberated and your profits will be significantly improved; Because at this time, your workers only need to do one thing one by one, and the other work is completed by the computer
automatic crosscut saw The integrated panel saw is controlled by the control system dealing with complex motion. It can form the production plan into the best sawing plan and carry out cross-sectional processing on the plate. It has the functions of analysis, optimization and statistics. It can greatly improve the wood yield and production efficiency while reducing labor, and eliminate the potential safety hazards in the factory production process.
Special design can adapt to harsh working environment and stable working performance; Operation interface with operation wizard;
Accurate statistics of wood information makes it easier to manage wood supply; It can be placed in the production office and remotely controlled through the data line to make the production process more clear at a glance; The version is suitable for various sawing modes with different requirements
The automatic crosscut saw is a combination of delayed self-starting and jog cutting, which can be applied to the production and processing of various wire rods and furniture.
The double-blade cross-cut saw is suitable for 45°, 22.5° and 90° cutting of aluminum-plastic profiles. High productivity Double saw blader crosscut saw adopts Panasonic CNC system to control transmission and feed, with high cutting dimensional accuracy, simple operation, reliable performance and advanced technology. High productivity Double saw blader crosscut saw adopts carbide circular saw, which has fast cutting speed and high efficiency. It is an ideal equipment for mass production of aluminum-plastic doors and windows.
Working conditions: The machine adopts three-phase four-wire 380V 50Hz
Working environment: The machine should be installed in a dry, dust-free, non-corrosive gas room, the temperature is 15~35℃, and the ground is hard and flat.
The structure of the bed is firm and rigid, and the linear guide motion pair is adopted to ensure smooth transmission, high double productivity, long service life and easy maintenance.
The movable saw head is driven by a servo motor, driven by a synchronous belt, fixed by a magnetic ruler, and controlled by a numerical control system; the unloading size is accurate, the unloading size changes quickly, and the high productivity Double saw blader crosscut saw is easy to realize automatic production.
Adopt pneumatic transmission, no pollution.
Imported spindle motor, linear feed, adjustable speed
The machine is mainly composed of saw head, bed, pallet rack, control cabinet and other parts.
The left saw head is a fixed saw head, and the right saw head is a movable saw head, which can move left and right on the circular guide rail. Each saw head consists of a swing angle mechanism, a feeding system, a worktable, a workpiece clamping system, a saw blade, and a saw cover. The swing angle mechanism is driven and positioned by the limit block.
The spindle motor drives the saw blade, and the feeding system is the core component of the saw head. The high productivity Double saw blader crosscut saw should be maintained and maintained during use. The worktable supports, locates and installs the profile clamping mechanism, and the saw cover plays the role of protection and chip collection.
The bed is made of low carbon steel plate after bending and welding, and the interior of the high productivity Double saw blader crosscut saw is provided with reinforcing rib plates.
When cutting the workpiece, the operator must press the button of the high productivity Double saw blader crosscut saw according to the operating program to complete the cutting process of the profile. The electric control cabinet can slide left and right within a specific range of the bed.
|Device size:||5310 (L)* 1910 (W)*17 4 0(H)|
|Processing material size:||Length: 3100(L) , width: 260(W) , thickness 60(H) ,
different specifications and combinations cannot be cut to all limit values,
please refer to the specific capacity range.
|Control System:||Self-developed control system ( without third-party services ),
supports customization, and free function upgrades.
Imported laser sensor
|Computer configuration:||3.3Ghz + 8G + 128G ssd + WiFi + LED display|
|Servo parameters:||Absolute value servo, no need to return to the origin.
Moving speed : 60000mm/min
Feeding Servo + Cutting Servo: 850W
|Spindle parameters:||3000rpm , 0.75Kw + 7.5Kw|
|Cutting system:||Variable speed precise cut-to-length,
suitable for linear wood strips of different materials and hardness.
|Saw blade specifications:||diameter: φ25.4 , saw blade diameter : φ =200mm +350mm .|
|Voltage / Frequency / Power :||phase 380V/50Hz + protective ground wire 10Kw|
|Vacuum port:||Φ 100 * 2|
|Air pressure:||0.5~0.8Mpa, φ10 trachea|
Multifunctional combined cutting system: straightening of curved materials, length optimization, numerical optimization, fixed cutting, and support for scanning code processing.
Automatic detection feeding system: automatic detection of material length, automatic feeding according to data.
Large and small saw blades, one positive and one negative, to prevent the board from jumping burrs.
Really believable Double saw blader crosscut saw can be automatically selected according to material defects, high productivity Double saw blader crosscut saw, reduce manual selection time and improve processing efficiency;
low cost Double saw blader crosscut saw can reduce production chain and increase productivity;
Safe and reliable Double saw blader crosscut saw a variety of installation methods, which can reduce the number of clamping;
Once the wood is placed, the processing of multi-section materials can be completed without waiting and program switching, and the processing is convenient and fast;
Humanized Design Double saw blader crosscut saw integrates different processing methods, adds a variety of processing functions, reduces the number of tooling, and reduces equipment maintenance costs;
Reduce floor space, this low cost Double saw blader crosscut saw can help companies improve profits and reduce production costs;
Smooth milling to ensure machining accuracy;
High-strength one-piece body, really believable Double saw blader crosscut saw can improve product processing accuracy;
Humanized Design Double saw blader crosscut saw to meet the high precision requirements of different material processing;
The pneumatic actuators of Highly intelligent Double saw blader crosscut saw include: indexing cylinder, shield turning cylinder, clamping cylinder and auxiliary feeding cylinder. The compressed air is introduced into the air inlet of the machine tool air handler through the air pipe, and is guided to the air supply point through the internal pipe, as shown in the pneumatic schematic diagram in the figure, which is briefly described as follows:
Saw a two-two-five-way solenoid valve as a head to control a cylinder. The limit block is positioned, and the speed control valve adjusts the speed.
Workpiece clamping: The two saw heads of the Highly intelligent Double saw blader crosscut saw are controlled by a two-position five-way solenoid valve and two single-acting cylinders to clamp the workpiece, which can be automatically clamped, released or manually operated. In addition, the feed port has a clamping cylinder to connect cutting residues.
Automatic crosscut saw auxiliary feeding: When the cutting length is greater than 2 meters, the auxiliary feeding cylinder acts to eject the additional feeding plate, which can prevent the long material from sagging in the middle.
Highly intelligent Double saw blader crosscut saw tray feeding device to prevent profiles from sagging and affect sawing accuracy. The front end of the pallet rack is connected with the right machine head, and the machine head is equipped with a clamping oil cylinder and a feeding oil cylinder. Use when sawing shorter profiles. The stroke of the feeding cylinder has been adjusted before leaving the factory and should not be changed arbitrarily. If there is any deviation, please adjust the cylinder length in the single feed setting screen to make it consistent with the actual stroke.
In the production of solid wood furniture, low yield has always been a major problem perplexing many household enterprises. Selecting appropriate batching equipment can not only improve the yield of plates, but also greatly improve the production efficiency and processing quality of enterprises.
Today, we will talk about the important impact of batching equipment on the cost control of household production enterprises through a real case.
Recently, “home gathering” received a consultation call from the person in charge of a furniture enterprise in the coastal area. The enterprise has been established for some years, and its annual turnover is not low. It is regarded as a senior enterprise in the industry.
But the boss said that these are appearances, and the company’s profits are not high.
“I have observed for a long time. The main problem lies in the batching link. A large number of short materials and waste materials are piled up in the company’s warehouse. The output rate of plates is not high, but the labor and storage costs remain high. The company’s turnover is high, others look bright, and actually can’t make much money.” On the phone, the boss confided the truth to home gathering.
At his invitation, the “home gathering” team visited the company. As he said, the problem of plate waste in the enterprise is indeed very serious: whether it is the material cutting link, the process production line, or the material breaking of the narrow plate line, countless surplus material heads and short-size plates with a length of about 18 cm have been produced in the workshop. Automatic crosscut saw short material is difficult to put into use and is wasted. In addition, due to manual sawing, the waste of plate ends is also very serious, and human errors also occur from time to time.
According to the rough statistics of “home gathering”, the amount of surplus and short materials produced by the company every day is equivalent to 60-80 whole boards in the material cutting link alone, and about 30 whole boards are wasted in the material cutting link every day. At the end of a day, about 100 whole boards will be wasted. Compared with the production scale of the enterprise, this value is indeed not low.
After the visit, “home gathering” determined that the main problem of the enterprise was the improper selection of batching equipment, and recommended the automatic optimized cross cutting saw of shikainiu. At that time, he was skeptical and wanted to improve the utilization rate of plates. Did he really only need a saw?
Two months later, the boss was very happy when he contacted home meta again, saying that after the introduction of the new button automatic preferred cross cutting saw, the utilization rate of the company’s plate increased by 5% and the production cost fell sharply. At the same time, the quality of products has also been improved, and the machining accuracy has been controlled within 0.2mm.
Why can a small saw achieve such an effect?
This is because the time button automatic optimization cross cutting saw introduces NC technology, which can realize the functions of automatic measurement, automatic calculation, automatic sawing and so on.After workers import the bill of materials generated by the order splitting software into the system, the automatic crosscut saw system will automatically calculate the consumption of raw materials, and can use the high-precision sensors provided by the equipment to automatically identify the board length, automatically match the optimal sawing length, and select the best cutting length. Sawing solutions to help companies improve board utilization and output.In this case, the automatic optimization of the cross cutting saw by the time opening button helps the enterprise reduce costs and increase efficiency:
First, use the optimized sawing function of the time opening button to automatically optimize the cross cutting saw, and open the surplus material head produced in production into standard strips, which can be used in drawer side, after drawing, surface drawing and other parts, so as to improve the utilization rate and production efficiency of plates.
Second,The time button is used to automatically optimize the automatic induction length software on the cross-cut saw to optimize the sawing. Automatic crosscut saw solves the problems of low sawing efficiency and low utilization rate of short materials, and greatly improves work accuracy and plate yield.
The automatic optimization cross cutting saw with the button can not only improve the utilization rate of the plate and reduce the production cost of the enterprise, but also has the following advantages:
Wide range of application. When the button is opened, the automatic optimization cross cutting saw can efficiently deal with special-shaped plates such as scar plate, conical plate and V-shaped warped plate, and automatically optimize the appropriate sawing method according to the different shape and characteristics of the plate, so as to greatly improve the utilization rate of the plate.
High degree of automation. Based on numerical control technology, the automatic optimization cross cutting saw of hour opening button supports the functions of automatic import of Excel form and code scanning import. It has a variety of label printing formats and supports the function of automatic label printing. The whole process of automatic crosscut saw can be operated intelligently.
Sawing is faster. When using, the button automatically optimizes the cross-cutting saw, and the sawing speed can reach several times of manual sawing, which greatly improves the sawing efficiency..
More processing quantity. When the button is opened, the automatic optimization cross cutting saw supports the simultaneous processing of multiple materials, and the number of sawed plates is more per unit time / space.
Reduce errors. Based on numerical control technology, the cross cutting saw with automatic optimization of button opening can avoid human error and improve working accuracy.
Reduce costs. When the automatic crosscut saw is used, the button automatically optimizes the crosscut saw, which can not only improve the output rate and utilization rate of the board, but also reduce labor and storage costs, and help enterprises reduce costs and increase efficiency.
The rising cost of manpower and raw materials has become an industry problem restricting the sound development of many household production enterprises. If you want to improve the yield of wood and reduce the generation of waste, you must choose the batching equipment.
Drive the innovation of smart tenon joints and build a model of the smart industry together.
Suzhou shikainiu CNC Equipment Co., Ltd. is a high-tech enterprise in Jiangsu Province. The company inherits the traditional Chinese furniture manufacturing technology and reproduces various tenon and mortise processes through modern equipment. The main products are optimizing sawing, tenon and mortise production, door and window production.