Five axis machining center SK5-2312

Product Description

SK5-2312 is a high-end motion control system, marble crossbeam with bottom stress, imported motorized spindle, high-end absolute value servo, high-end configuration such as Taiwan transmission system and imported electrical parts from Japan, to achieve high-precision machining center.

 

Various complex shapes and difficult to process products can be solved by one device, and it is widely used in the production and processing of various linear wood and furniture.

Introduction

Five axis machining center SK5-2312 is a high-tech means that makes the impossible possible, and all spatial surfaces and profile machining can be completed. It can realise tool machining and adjust the machining range and parameters of CNC machine tools through multi-coordinate linkage control. It can not only meet the task of machining complex workpieces but also quickly improve machining efficiency and shorten the machining process.

  • Using Italian OSAI control system and windows interface, it has powerful function and easy operation.
  • Five axis five linkage with RTCP function (real five axis interpolation).
  • Adopt Japan Yaskawa (absolute value servo), the control precision is high.
  • Adopt Taiwan transmission system, the transmission precision is high.
  • Automatic lubrication system: all lubrication parts are automatically lubricated by NC control, and all lubrication parts are automatically lubricated with oil accurately and quantitatively as required.
  • lDiversified control can respectively control the processing speed, idling speed and cutting speed, greatly improving the quality and processing efficiency of processed products. The five axis CNC machine tool has the characteristics of high efficiency and high precision. The workpiece can be processed in many ways once clamped. It can also process the complex space curved surface with high precision, which is more suitable for the processing of the curved surface of the furniture industry, such as the special-shaped mortise and tenon, the stair elbow, the armrest and so on.
  • lIntelligent processing cross-border protection function, which can prevent mechanical collision caused by excessive design file processing.
  • lIt can be independently programmed by UG and other software to adapt flexibility.

 

The five-axis linkage machining centre has the characteristics of high efficiency and high precision, and the workpiece can be clamped once to complete complex processing. It can be adapted to the processing of modern moulds such as automobile parts and aircraft structural parts.

 

The five-axis machining center has five axes x, y, z, a, c, XYZ and ac axes to form five-axis linkage machining; good at spatial surface machining, special-shaped machining, hollow machining, punching, oblique holes, miter cutting, etc. The “pentahedron machining center” is similar to a three-axis machining center, except that it can do five faces simultaneously, but it cannot do special-shaped machining, punching oblique holes, cutting bevelled surfaces, etc.

 

Five axis machining center SK5-2312 operation mode

Boot up:

  1. Open the air pressure valve and check the pressure 0.6-0.8Mp.

Turn on the main power and emergency stop switch.

  1. Wait for the computer to enter the Siemens control interface and return each axis to the origin.

Run:

  1. Call up the processing procedure and confirm the tool according to the process requirements.

Confirm the position of the fixture and clamp the product.

  1. Turn on the vacuum system
  2. Confirm that the vacuum and air pressure of the clamping start processing according to the cycle in automatic mode.

 

five axis machining center sk5 2312 2

Size: 4100(L)*3500(W)*3850(H)
Working stroke: X:3000mm,Y、U:2000mm、Z:1200mm,A、C:±360°
Control system: Control system imported from Italy OSAI
Computer configuration: 3.3Ghz + 4G + 128G ssd + WiFi + LED (Display)
Servo parameters: 安Yaskawa absolute value servo, without back to origin,60000mm/min
Spindle parameters: Configuration1:100~24000rpm,5.5Kw,4Spindle

Configuration2:Hiteco100~24000rpm,9.6Kw,3Spindle,8Tool magazine。

System: Five axis five linkage with RTCP function (Real five axis interpolation).
Tool specification: ER40
Drive system Imported screw rod, guide rail and reducer.
Weight: 7800Kg
Voltage/Frequency/Power 380V/50Hz,3P+E,13.5Kw/17.5Kw
Suction port: Φ100*1
Air pressure: 0.5~0.8Mpa,φ10
Beam material Marble
lubricating oil: Hv32

five axis machining center sk5 2312

 Five axis machining center SK5-2312 advantages:

 

  1. Maintain the best cutting condition of the tool and improve cutting conditions

In triaxial cutting mode, when the cutting tool moves towards the top or the edge of the workpiece, the cutting state gradually deteriorates. To maintain optimal cutting conditions here, you need to rotate the table. If we want to machine an irregular plane completely, we have to rotate the table several times in different directions. It can be seen that five-axis machines can also avoid the situation where the center point speed of the ball milling cutter is 0, and better surface quality can be obtained.

 

  1. Effectively avoid tool interference

 

For parts such as impellers, blades and integral impellers used in the aerospace field, triaxial equipment cannot meet the process requirements due to interference. And a five-axis machine tool can meet it. At the same time, five-axis machines can also be machined with shorter tools, improving system rigidity, reducing the number of tools, and avoiding the production of special tools. For Shikainiu, this means that in terms of tool costs, five-axis machines will save money!

  1. Reduce the number of clamping times, and complete five-sided processing at one time

 

The Five axis machining center SK5-2312 can also reduce reference conversions and improve machining accuracy. In actual processing, only one clamping is required, and the machining accuracy is easier to be guaranteed. At the same time, five-axis machining centers have reduced the number of tooling fixtures, shop floor space and equipment maintenance costs due to shorter process chains and fewer equipment. This means you can achieve more efficient and higher quality machining with fewer fixtures, less plant space and maintenance costs!

 

  1. Improve processing quality and efficiency

The five-axis machine can be cut with the side edge of the tool, and the processing efficiency is higher.

  1. Shorten the production process chain and simplify production management

 

Five axis machining center SK5-2312 machining significantly shortens the production process chain, which can simplify production management and schedule scheduling. The more complex the workpiece, the more obvious its advantages over traditional production methods with decentralized processes.

 

five axis machining center sk5 2312 advantage

Sample

five axis machining center sk5 2312 sample

Precautions for the use of equipment
1. The operator must be familiar with the performance, operation and maintenance methods of the equipment. Strictly abide by the safe operation regulations of CNC equipment. Do not operate the machine without professional training.
2. The operator of the machine must wear protective equipment before using the machine to ensure safety. No gloves, scarves, etc. are allowed to operate.
3. The machine is not allowed to maintain, refuel, clean and adjust during operation.
4. Before working every day, check whether the lubrication system of the machine is in good condition. Do lubrication and maintenance work for the machine on time, usually once every two days.
5. Keep the environment around the equipment tidy and clean the machine frequently.
6. Operate strictly in accordance with the boot sequence in the machine manual.
7. Before the machine starts to work, it should be warmed up, and carefully check whether the lubrication system is working properly. If it has not been started for a long time, you can use manual lubrication to provide lubrication to each part; check whether the voltage, air pressure, and oil pressure meet the working requirements.
8. It is forbidden to lift the rotating spindle, workpiece or other moving parts by hand or by any other means.
9. During the operation of the equipment, the operator shall not leave the post, and the machine tool shall immediately stop working if an abnormality is found, and shall be inspected and repaired.
10. When the machine is working, non-operators should not stand on both sides to watch, so as to avoid accidents.
11. During the operation of the machine tool, do not remove chips, and avoid touching the moving parts of the machine with your hands; when removing chips, you must use certain tools to avoid being scratched by the chips;
12. Generally, two persons are not allowed to operate the machine at the same time. But when a certain task requires two or more people to complete it together, they should pay attention to coordinate their actions with each other.
13. The operator must stop the machine when changing tools, workpieces, adjusting workpieces or leaving the machine tool while working.
14. If you find that the lathe is running abnormally or malfunctions during processing, you must stop it for inspection immediately to avoid danger.

Company Profile

Drive the innovation of smart tenon joints and build a model of the smart industry together.

Suzhou shikainiu CNC Equipment Co., Ltd. is a high-tech enterprise in Jiangsu Province. The company inherits the traditional Chinese furniture manufacturing technology and reproduces various tenon and mortise processes through modern equipment. The main products are optimizing sawing, tenon and mortise production, door and window production.

Female Factory Worker Operating Boring Mill at Factory

Equipment Safety Operation Details

  1. Before leaving the factory, the parts installed on the tenon and mortise equipment should not be disassembled at will without the knowledge or permission of the woodworking equipment dealer.
  2.  The operator must be familiar with the performance, operation, and maintenance methods of the tenon-and-mortise equipment. Strictly abide by the safety operation rules of CNC equipment. Do not operate the machine without professional training.
  3. Ensure that there are no obstacles around the equipment before running, and operate in strict accordance with the boot sequence in the machine manual.
  4. Maintenance, refueling, cleaning and adjustment during operation are not allowed when the machine is in operation.
  5. During the operation of the equipment, the operator is not allowed to leave the post, and the machine tool will stop working immediately if it finds any abnormal phenomenon, and carry out maintenance.
  6. The air source of the equipment should be kept dry, and the air gun should be free of water when cleaning the equipment.
  7. The machine operator must wear protective equipment to ensure safety before using the machine. Gloves, scarves, etc. are not allowed to operate.
  8. Do not stand around and watch at both ends of the equipment, and do not lean over and watch the action of the cutter head during processing.
  9. During processing, you must pay attention to the position of the presser foot and the position of the discharge to prevent personal injury when pressing the material.
  10. When mortise and tenon is machined, the dust cover must be put down to prevent personal injury caused by the accidental entry of the body parts.
  11. When unloading, do not put your hands near the presser foot presser.
  12. It is forbidden to release the rotating spindle, workpiece, or other moving parts by hand or in any other way.
  13. During the operation of the machine tool, do not remove chips, and avoid touching the moving parts of the machine tool with your hands; when removing chips, use certain tools to avoid chips from cutting your fingers.
  14. Generally, two people are not allowed to operate the machine at the same time. However, when a job requires two or more people to complete it together, attention should be paid to coordinating the actions with each other.
  15. The operator must stop and turn off the inverter power when changing tools, workpieces, adjusting workpieces, or leaving the machine tool.
  16. If it is found that the lathe operates abnormally or malfunctions during the tenon-and-mortise machining process, stop the machine immediately to check to avoid danger.

Equipment Care Instructions

  1. Always keep the work surface free of sawdust to affect the accuracy of the material.
  2. Keep the environment around the equipment tidy and clean the machine frequently.
  3. Clean the dust trough of the equipment after every two hours of operation.
  4. Clean the whole machine once every working day.
  5. Confirm the oiling of tenon and tenon mechanical equipment every day, and the screw, guide rail, slider, etc. must be guaranteed to have lubricating oil.
  6. Clean the interior of the fuselage once a week with wood ash.

Enquiry

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